Level Measurement in Mining

Level Measurement Solutions for Vertical Shafts and Primary Crushers

Introduction

Problems at the site

Problems on Level Measurement at Vertical Shafts

Raw material (ore stone) is charged from trucks to vertical shafts.

This level should be maintained at an appropriate level so that the conveyor receiving material at the bottom of shat does not break by the impact.

Level sensor should be installed for this purpose but there are some problems:

01

Contact type sensor easily breaks by vibration or hit of ore!

02

Level changes rapidly because the size of ore is big!

Problems on Plugging Detection at the Crushers

The next process (primary crushers) crushes ore stone.

This crusher process has a risk of overflow when bigger ore bites in the facility. Level sensor is useful to detect the plugging situation but there are some problems:

01

Faster followability is required because ore is big and level changes rapidly.

02

Contact type sensor may break because the ore is big and heavy.

Solution

Solved by the Radar Level Transmitter

Non contact principle Radar Level Transmitter with superior followability provides stable level measurement without bad influence from flying dust or vapor.

Level Measurement at Crusher

① Level measurement for shafts

It monitors storage level and tells to the next process.

  • Protection case is recommended to protect the sensor from the rebounding ore stone.

② Plugging detection for crushers

Immediate detection for plugging situation to prevent overflow at the primary crusher.

  • Installation at the place, where prevent direct vibration from the site, is recommended.

Featured Functions

Fast Followability

Features 26G for Crusher

26G Radar Level Transmitter (Ver.2.0) has a faster followability so that catches even 10m rapid level change in only 2 seconds.

Excellent Permeability

Features 26G for Crusher

Microwave has a useful characteristic that can go through flying dust or vapor, so it provides stable measurement under such conditions.

Benefits

Achieved by the technology

Damage Free

Benefits 26G for Crusher

Non contact measurement away from the charging area can prevent damage from the rebounding ore!

Stable Measurement

Benefits 26G for Crusher

Fast followability allows immediate measurement (detection) even when 1m size ore is charged!

References

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